劳氏验厂评分标准

Lowe's/劳氏验厂中各审核项所占评分比重如下表所示：

序号	项目	比重（%）
1	Factory Attributes 工厂特性	8.5%
2	Raw Material Control 原料控管	7.7%
3	Shade and Artwork Control 颜色及工艺控制	4.3%
4	Process Control (制程控管)	12%
5	Final Statistical Audit 最终检验	12.8%
6	Finished Goods Storage 成品储存	4.3%
7	Non-conforming Material 不合格材料	5.1%
8	General Quality Related Attributes 一般质量相关特性	15.4%
9	Calibration 测定	6.8%
10	Safety and Reliability Testing 安全及信赖测试	5.1%
11	General Labor Related Attributes 一般员工相关事项	17.9%
	Total:	100%

一、 Factory Attributes 工厂特性 (比例：8.5%)

1. Is the premises well maintained?工厂有妥善维持吗

2. Is equipment well maintained? 工厂设备有保养完善吗

3. Is general housekeeping acceptable (clean and tidy)? 厂内整洁是可被接受的吗(干净)?

4. What was the average on-time delivery performance in the last 12 months?在过去12个月准时出货的平均值

5. What was the average outgoing quality performance (Lot Acceptance Rate) in the last 12 months? 在过去12个月出货质量表现

6. Do they have CLEAN, STACKED, COVERED, PROTECTED FROM DAMAGE storage area for keeping raw material and packaging materials? 有干净,可覆盖, 有保护的区域来置放保存原料及包装材料吗?

7. Is the lighting over the work area throughout the factory meets PRC National Standard GB50034-2004? 工厂的工作区域有灯吗(符合PRC National Standard GB50034-2004)

8. "Is there efficient production flow from raw materials to finished goods? 从原料到制成成品有高效率的生产流程吗?"

9. Is the Factory proximity to major highway and port? 工厂邻近主要公路及港口吗?多久可以到达

10. What is the production supervisor to worker ratio? 工厂管理者跟员工的比例

 

 

二、 Raw Material Control  劳氏验厂-原料控管 (比例：7.7%)

1. "Does the vendor have controls in place to assure raw material in conformance to specification? 供货商是否有控管程序确保材料是有符合规格?
(testing done either by in-house lab. or by public lab. is acceptable) 有厂内实验室或是公开的实验室"

2. "Does the vendor inspect or verify raw materials or purchased parts prior to use? 供货商在使用材料之前有先进行原料或采购零件的检测吗?"

3. "Does the vendor formally indicate inspection status of incoming materials? 供货商有正式注明进料的检验情况吗"

4. If the vendor sub-contracts work to external sources, are there controls in place to assure quality of the sub-contracted work?假如供应者的承包商是从外部进料, 有加以控管确保承包商的质量吗

5. Are receiving inspection records (which show date of inspection, item #, item description, lot size, sample size, AQL, inspection results, etc.) maintained and sub-tier vendor quality performance measured? 检验报告(显示检验日期/型号/产品描述/尺寸/样品数/AQL/检验结果)有被保留吗?承包供货商的质量有被检测吗?. . . . . . .

6. Are there written inspection instructions which outline the characteristics to be inspected and the criteria for acceptance provided? 有书面检测说明指出哪些特性要被检测及可接受的法则标准

7. Are formal sampling plans in use and are they statistically sound? 有使用正式的抽样计划及统计?

8. "Are gauges / test equipment of the right type and sufficient quantity for the work performed? 有使用正确样式及质量佳的测试仪器/测量规吗".

9. Are packaging materials inspected? 有检测包装材料吗

 

 

三、Shade and Artwork Control 颜色及工艺控制 (比例：4.3%)

1. "Does factory check for color shading at incoming inspection or raw materials fabrication? 工厂在进行进料检验或原料结构时有检查颜色吗?"

2. "Does factory check for color shading in spraying and/or plating process? 工厂在喷色过程时有检查颜色吗".

3. "Does factory check for color shading in assembly lines? 组装时有检查颜色吗"

4. "Does factory check for color shading in packaging? 包装时有检查颜色吗".

5. "Does factory verify the artwork of the printing materials before packaging starts? 在开始包装之前, 有先进行包材图档(ARTWORK)的检查吗"

 

 

四、Process Control  劳氏验厂-制程控管 (比例：12%)

1. Are delegated QC inspectors available?有委派QC检验员吗?.

2. Do inspectors work at a designated table or workstation?检验员是在委派的桌子或工作区域工作吗?

3. To whom do the inspectors report? 谁做检测报告 管理者/经理？ 生产经理？ 生产管理者？.

4. Are inspection records (which show date of inspection, item #, item description, lot size, sample size, AQL, inspection results, etc.) maintained?检验报告(显示检验日期/型号/产品描述/尺寸/样品数/AQL/检验结果)有被保留吗?

5. "Does the vendor inspect material at key points of the production process on all shifts? 供货商在材料所有生产流程都有进行重点检验吗?"

6. "Is the status of material clearly identified at all times throughout the production process? 在生产过程中有清楚注明材料情况吗".

7. "Is material handled correctly throughout the process? 生产过程中材料有被正确处理吗"

8. "Are there written inspection instructions which outline the characteristics to be inspected and the criteria for acceptance available to inspectors?有书面检测说明指出哪些特性要被检测及可接受的法则标准"

9. "Are workmanship standards available in the form of controlled written standards, visual exhibits (color chips, photos) and / or samples? 工作标准可以从书面标准, 可见的陈列品(色卡, 照片) 或样品 来取得标准吗?"

10. "Are in-process sampling plans statistically sound for the application? 有应用生产制程中的抽样统计计划吗"

11. "Is inspection and test equipment sufficient to verify in-process material conformance? (type & quantity) 检测及测试仪器是足够来证明制程材料的一致性?(样式及数量)".

12. "Are in-process defects charted and analyzed to detect problem areas and defect trends? 制程中的缺失是可被分析察觉出问题吗?"

13. "Are in-process quality data collected, analyzed & charted against monthly improvement targets?制程中的质量数据有被搜集, 分析, 制图用在每月改善目标?"

14. "Are rejected pieces re-inspected by inspector after repair? 被判退产品在整理之后有再重新被检验员检查一次吗?".

 

 

五、Final Statistical Audit  Lowes/劳氏验厂-最终检验 (比例：12.8%)

1. Is final statistical audit performed (by QC or QA) for each lot?每批货都有经过QC or QA 做过最后检测吗

2. Are there formal sampling plans and are they statistically sound to assure shipments conforming to customer's requirements? 是否有正式抽样计划且有统计资料确保出货符合客人要求

3. Are electrical, electro-mechanical and operational functions tested during final statistical lot audit?在最后统计出货检验中有采用电子的机器检测吗?

4. Do inspectors check the critical parameters against specification? 检测者有针对比较重要的规格去进行检测吗(像casting 零件的重量,孔的尺寸) .

5. Do inspectors perform tear down inspection to insure configuration is correct? 检测者有进行拆装检查以确保结构是正确的吗?

6. Are final verification instructions used and do they cover all the aspects which meet customer satisfactions? For example, functional tests included and test criteria are defined; barcodes were scanned and they are correct. 最后的检测说明有全部符合客户要求的规格吗? 例如,功能测试, 清楚的测试准则,条形码有被扫瞄且是正确的.

7. Are controlled drawings, specifications, workmanship standards readily available and used at final statistical audit? 所有的图面, 规格, 工作准则都有准备好且被应用在最后检测阶段吗?

8. "Does the vendor formally indicate inspection status of finished goods? 供货商有正式指出成品的检验情况吗?"

9. Are inspection records (which show date of inspection, item #, item description, lot size, sample size, AQL, inspection results, etc.) maintained?检验报告(显示检验日期/型号/产品描述/尺寸/样品数/AQL/检验结果)有被保留吗?

10. "Does the vendor have sufficient inspection / test equipment (type & quantity) to control critical parameters? 供货商有足够的检测仪器(形式及数量)去控管重要的标准规范吗?.

11. Are final statistical sampling inspection data collected, analyzed & charted against weekly or monthly improvement targets?最后的统计抽样检测资料有被搜集, 分析, 制图用在每星期或每月的改善目标?.

12. Are there safeguards in effect to prevent product from being packed / shipped prior to QC/QA concurrence? 有安全人员来监控避免产品在未经过QC/QA检验前就被包装?.

13. "Does QC manager have the authority to stop the release of product with quality issue? QC经理有权限去停止有质量问题的产品出货吗?".

14. "Does the factory have bar code scanners to perform sampling scan of UPC and I2 of 5? 工厂有条形码机扫瞄器去进行UPC & I2 of 5的样品抽验吗?.

15. "Are items and packing material checked for moisture before packaging? 产品及包材有在包装前进行是否有受潮的检验?"

 

 

六、Finished Goods Storage  Lowe's验厂-成品储存 (比例：4.3%)

1. Is there a separate storage area for finished goods?有独立的成品储存区吗?.

2. Is there adequate space for finished goods?是否有足够空间来储存成品? (Definition of adequate: Space which can keep at least a week's throughput) 足够的定义是指有空间可以放置少1个星期的库存量. . . . . . .

3. "Are all finished goods stored in a location which will not be affected by weather? 所有成品都是被存放在不会受气候影响的区域吗?"

4. Are finished goods stored in a neat and organized manner?所有成品都是被置放在整齐且有管理的区域吗?

5. Are all finished goods separated by customer?所有成品有依照不同客人别来分别置放吗?

 

 

七、Non-conforming Material 不合格材料 (比例：5.1%)

1. Is non-conforming material sufficiently identified?不合格材料有被完全分辨出来吗.

2. Is nonconforming material segregated at all stages?不合格材料有被区隔开来吗?

3. Are nonconforming material records (which show date of inspection, item #, item description, lot size, sample size, AQL, inspection results, disposition, etc.) maintained?不合格材料纪录(显示检验日期/型号/产品描述/尺寸/样品数/AQL/检验结果)有被保留吗?. . .

4. Do records show that re-worked parts / material are re-inspected?纪录显示要需要重工的零件/材料有再被重新检验吗?.

5. Is scrap material identified and segregated?作废的材料有被检验出来及区隔开吗?.

6. Does the vendor identify root cause and put countermeasures in place to prevent recurrence of reported failures and quality problems?供货商有辨别不良原因及对策来避免质量问题的再次发生?.

 

 

八、General Quality Related Attributes  Lowes验厂-一般质量相关特性 (比例：15.4%)

1. "Are QA resources in place to assure material compliance to specification? QA是有方法去确保材料符合规格?"

2. Is the vendor's quality control systems documented? (e.g. quality manual, written inspection / test procedures, etc.)供货商的质量控管系统有被文件化吗?(如质量手册, 书面检验/测试程序)

3. Do systems and processes focus on defect prevention in all areas? 系统及程序有着重在所有不不良问题的预防

4. Have training needs been identified for each job function? 每一个工作单位都有被加以训练来识别?

5. Has training been provided according to requirements? 有根据需要加以训练吗.

6. Are there training records which show date of training, contents of training, time spent, attendees, assessment result if existed?有训练纪录显示训练日期, 训练内容, 所需时间,参加人数,估算结果?.

7. Is the vendor in possession of all relevant standards/specifications applicable to its type of business? 供货商有实行应用相关产业的标准及规格(如 UL 标准)

8. Does the vendor perform scheduled quality system audit to assure compliance to defined requirements?供货商有实行质量系统检验来确保符合特定需求

9. "Are systems in and audit results periodically reviewed by management? 系统及检验结果有被定期审核吗?"

10. Are deficiencies subjected to timely Closed Loop Corrective Action?.

11. To whom does the quality control department, including the manager, report?质量控管部门, 包含经理要对谁报告?

12. Does the factory manager (or the upper management) use the quality control data to drive for quality improvement?工厂经理(或上层管理者)有使用质量控管数据来推行质量改善吗 ？

13. Does the quality control/assurance manager have updated drawings and specifications for each product made?质量控制经理有对每一个产品更新图面及规格吗?

14. Do the production supervisors and the quality inspectors use updated drawings and specifications?生产管理者喊品管检验员有使用更新图面及规格吗?. .

15. Are written quality control procedures and inspection criteria available for inspectors?有书面品管过程及检验规范供检验员参考吗

16. "Are labels, including bar codes, verified to be correct before applying? 贴标包含条形码标在正式使用前有被确认是正确的吗?".

17. "Is there a formal system for reviewing customer's packaging requirements? 有正式系统来审核客人的包装需求吗?"

18. "Is there a documented system for controlling limited life materials (i.e. glue, paint, etc.)? 有文件系统来控管材料使用期限(如胶水, 喷漆)"

 

 

九、Calibration 测定 (比例：6.8%)

1. "Are test / inspection equipment, gages well maintained and properly stored? 测试/检验设备,制规有被完善保养及适当存放吗".

2. "Are gages and test / inspection equipment controlled by item identity (or Serial No.) and are records maintained? 制规及测试/检验设备有依型号分别控管及有保留纪录?".

3. "Is the calibration date of a gage or a test / inspection equipment documented? 制规及测试/检验设备的分类日期有被文件化吗?".

4. "Is the expiry date of a gage or a test / inspection equipment documented? 制规及测试/检验设备的到期日有被文件化吗?".

5. "Do the records show Initials or stamp of the person performing calibration? 有纪录显示实行测定人员的签名或盖章?"

6. Are gages and test / inspection equipment controlled by a documented system and are calibration records maintained?制规及测试/检验设备有以文件系统控管, 且保留检测纪录

7. "Does calibration frequency for equipment and reference standards meet PRC National Standard?仪器检测频率及参考标准有符合PRC 国家标准吗?

8. Is control in place to insure that all equipment is calibrated? 是否有适当控制去确保所有仪器都有被测定?

 

 

十、Safety and Reliability Testing  安全及信赖测试 (比例：5.1%)

1. Does vendor have provisions for safety / reliability testing? 供货商是否有安全及信赖测试

2. "Does the vendor have facilities with the required equipment in place to perform safety / endurance / reliability tests or sub-contract this job to a publicly recognized laboratory?供货商是否有场地设置有所需仪器来进行安全/信赖测试, 或者承包这项工作给公开有经过承认的实验室.".

3. Are samples from current production reliability tested?从目前生产中取出的样品有经过信赖测试吗?.

4. Is there a recording system for failures? 对于测试失败的,是否有录音系统.

5. Is there a formal system for investigating failures? 是否有正式系统来研究调查失败原因.

6. Are independent testing lab results sent to the factory and available to factory manager and quality manager? 独立测试实验室的测试报告结果是寄到实验室, 且工厂经理及品馆经理都可以看到吗?.

 

 

十一、General Labor Related Attributes 劳氏验厂 - 一般员工相关事项 (比例：17.9%)

1. Is the factory in compliance with Lowe’s Child Labor Policy? 工厂是否有符合Lowes的儿童劳工法

2. Is the factory in compliance with the forced labor laws of the country? 工厂有符合国家法定劳工法

3. Is there evidence of transshipments? 是否有转运的证据？

4. Are there sufficient exits for an emergency (must be more than one if the area is greater than 4,000 sq. ft and more than 30 workers work in that area)? 是否有足够的紧急出口灯及标示(假如工作区域超过4000sq ft., 此区域员工数超过30个员工, 都必须要超过1个以上的 紧急出口灯及标示)

5. Are doors unlocked during working hours? 安全门在工作时间是没有被上锁的

6. "Is there fire safety equipment which meets PRC National Standard GBJ16-87 and GBJ140 on site? 工作区域有符合 PRC 国家标准 GBJ16-87 and GBJ140 的防火设备吗?

7. Is there ventilation which keeps the factory with fresh air?工厂是否有通风?

8. Do operators eat, drink or smoke at their workstations? 工人有在工作的地方饮食及抽烟吗?.

9. Is fresh drinking water readily available to workers?工人可以随时取得新鲜的饮用水吗

10. Is there adequate first aid box which provides antiseptic, mercurochrome, bandage, burn cream, etc. available throughout the factory? (Definition of adequate : At least one first aid box in a workshop) 工厂内是否有足够的急救箱供应红药水,绷带,烧烫药膏 (足够的定义是1个工作区至少要有1个急救箱).

11. Are there medical facilities on site? 工厂内是否有医疗站

12. Is there a doctor, nurse or medical technician on site?工厂内是否有医生,护士, 或医护人员

13. Is the condition of the living quarters acceptable for the area? 寝室的情况是否可被接受.

14. Are there functioning bathroom facilities? 是否有浴室.

15. Is the condition of the dining facilities acceptable for the area? 食堂的情况是否可被接受